What You Need to Know About Precast Concrete Wall Products

If you’re in need of a concrete wall or fence for a residential, commercial, industrial, public works, or community project, AFTEC is the ultimate solution. Traditional production methods take longer than the vertical method developed and used across the nation by AFTEC. What’s more, AFTEC saves you on production time and efficiency. The precast concrete walls AFTEC installs last longer than the traditional method and they provide more value in various ways.

Precast Concrete Walls Are Effective Alternative to Other Fence and Wall Materials

Choosing the perfect fence or wall material can be tough. You have wood, vinyl, brick, stone, wrought iron, and more. So how do you choose the best type of wall or fence material for your project? The choice is easy once you see how AFTEC’s precast concrete walls perform.

Materials other than the ones used in precast concrete walls deteriorate sooner, which leads to higher costs over time to repair or replace them. When you choose precast concrete walls by AFTEC, you get longevity in your concrete products and a lifetime value unprecedented anywhere else in the industry. There are walls from antiquity that have lasted nearly 2,000 years due to their concrete mixture.

Here are some of the benefits of precast concrete walls:

  • Durable and stable
  • Low maintenance
  • Color customization
  • Texture customization
  • Long term value
  • Withstands high winds and inclement weather
  • Available nationwide
  • Engineered for nearly any application

How Are Precast Concrete Walls Attached?

The vertical method that AFTEC utilizes is one of their own. They embed concrete or steel columns into caisson footings to stabilize and hold the concrete panels that are then stacked vertically into the grooves of the columns. Depending on the height of the wall grouting may occur before or after the setting of the panels in the columns.

The Decorative Features of Precast Concrete Walls

One impressive benefit is that precast concrete walls or fences do not have to be plain. With AFTEC, you can add textures to both sides of each panel so that the wall or fence looks like stone, brick, or otherwise. This adds more value to those looking to install a wall for their residential, commercial, industrial, public works, or community projects.

Highly defined textures add a little personality to the walls so that their not flat concrete panels. Here are some textures that are commonly used on AFTEC’s precast concrete walls:

  • Ledge stone
  • Dry stack stone
  • Block, slate
  • Ashlar stone
  • Stucco
  • Sand finish
  • Split face block
  • Architectural designs

AFTEC: Your Worldwide Leader in Precast Concrete Walls and Systems

Whether you need a wall or fence for your residential, commercial, industrial, public works, or community project, AFTEC is here to help. We offer the ultimate solution in precast concrete walls and systems. Currently, our expert teams serve the United States with precast wall engineering, design, and installation. Also, if you want to become a manufacturer, we sell licensing for our precast concrete wall systems globally. Contact us today to get a quote.

How to Improve On-Site Concrete Construction Safety

After completing hundreds of precast concrete wall projects, AFTEC is acutely aware of the safety risks revolving around concrete construction projects. Did you know that upwards of 44 crane-related deaths occur annually? When it comes to installing precast concrete walls, safety is of the utmost importance.

In this article, AFTEC wants to share a general process that helps improve safety and decrease the risk of injury while on a concrete construction project. Whether you’re a project manager needing a precast concrete wall or a manufacturer providing your customers with precast concrete products, this article will be insightful and helpful to you.

Improve Concrete Construction Safety

The number one priority of any construction project ought to be safety. You want your crew, operators, and more to be safe while they’re working on your project. Having operators that know thoroughly how to use their equipment, as well as a crew that understands the general operation of said equipment can work wonders. Finally, a site-safety plan should be mandatory for general operation and in case of emergency.

Your Precast Concrete Lifting Operation

Before you get your project moving forward, you want to make sure all workers have the proper training and certifications to be doing the jobs they’ve been assigned. This includes operators, managers, specialists and more. As mentioned above, you want a site-safety plan in place prior to work starting. Finally, you want to gather all lift directors, lift operators, crane hands, qualified riggers, and more are all briefed on crane location, lifting zones, crane radius, and assumed communications to make sure all runs smoothly.

Project Planning and Preparation

Before any of your lifting or other heavy equipment arrives, you will want to assess the bearing strength of the soil and ground. What’s more, you will want to take the time to identify any potential sub-surface hazards that could stop your project in its tracks.

Wet ground needs to be allowed to dry before work begins. Also, you may need to compact the soil to better support your lifting equipment. In some cases, you need to bring in dense organic or inorganic materials.

Once you have your ground situated, it’s time to look up. Many crane and lift operator hazards exist above ground in the form of power lines, obstructions, or wind. After the lifting zone is marked, it’s best for the crew to determine if the crane will at any point come within regulation distance to power lines or obstructions. If not, then the project can move forward.

Lower Safety Risks During Lifting Operations

No precast concrete wall lifting operation is a simple task. It involves a lot of planning and preparation. You will need to confirm a variety of factors before launching the project, including trained professionals, safety checks, technical precautions, and so much more. It’s no wonder precast concrete products are superior to other concrete solutions. They save time and allow for maximum wok efficiency. Here are some general tips on lowering safety risk on a concrete construction project:

#1. Make sure you have the proper certified and trained team on-site

Before any work begins, as mentioned above, confirm certifications, training, and experience. One of the worst feelings is discovering that an operator or crane hand doesn’t know what they’re doing entirely, and you have to halt progress to replace them. Or, progress slows because they’re qualified, but not good enough yet to keep up with your project pace. Double checking all of this information is going to save you a ton of time later.

#2. Triple check the load is secured

Your crane operator and crane hands should be given the time to double and even triple-check a load is rigged properly. A loose load can go from an accident to fatality quickly. Also, make sure your crew has the proper load securing equipment to do their job safely and effectively. Items like a basket, choker, vertical hitching, and sling hitches should all be assessed before being used, as well as available to be used when needed.

#3. Avoid overloading the lift

Intended load, environment, and actual load are three factors that will influence how an operator decides to lift a load. Overloading a lift is a mistake you want to avoid at all costs. This means communicating the lift’s load capacity prior to operation beginning. What’s more, overloading a lift or crane can cause it to tip, equipment to fail, or operator error, which can lead to destroying materials or worse, a fatality. Take note of other factors like wind, side loads, wheels, and added rigging weight to make sure your loads never get too heavy.

Concrete Construction Safety Importance

Above all else, safety is the most important factor in any concrete construction project. The livelihood of every crew member relies on this project being completed successfully, but they also are putting themselves at risk to complete the job. This means that you, project manager, are responsible for giving them the safest working environment possible.

AFTEC: Your Worldwide Leader in Precast Concrete Walls

Do you need a precast concrete wall or wall system? AFTEC serves customers nationwide, as well as sells manufacturers concrete wall systems. With experience in the concrete construction industry, AFTEC is aware of the safety precautions that need to be taken to make sure all crew members safely and successfully complete their projects. What’s more, we take safety seriously. If you need precast concrete wall products, contact AFTEC today to start the conversation.

How to Hire Millennials in Concrete Forming Construction

The world is quickly changing all around us. Even in the concrete forming and construction industry, changes are being made. While the material being used hasn’t changed for decades (relatively), the technology is evolving. What’s more, the next generation of business owners and employees are entering the market. Millennials are slowly becoming a majority of the workforce globally, and it’s important to understand their motives for workings so that you can better attract great talent your company.

In this article, AFTEC is going to share seven tips on how to hire millennials into the construction and concrete forming industry. We’ve done our best to put together these tips to help you understand the aspirations and motivations of millennials.

7 Tips for Hiring Millennials

As the next generation enters the market, it’s important to shift your approach on how you hire them. An entire generation of people are looking for reason, purpose, and cause in the work that they do.

#1. Show how your company is making a positive impact in the world

Bentley University’s Center for Women and Business show that 84 percent of millennials want to help make a difference in the world. An important factor for millennials when looking for a career is that the company they choose to work for is making an actual positive impact in the world. It’s not enough to just say you are. You have to be able to show what you’re doing, and how it’s positively making a difference.

#2. Show how you’re innovating your industry

It’s not enough to be a steady Eddy in your industry. Upwards of 32 percent of the top talent coming from the Millennial generation believe creativity and innovation are essential skills to hold in the marketplace. Showing that you’re innovating in your industry validates their belief and gives them an opportunity to use their skills.

#3. Show how fun and social your company can be

If you haven’t heard the phrase “work-life balance” yet, you’re behind the eight ball. 52 percent of millennials are looking for a fun, social environment that gives them the ability to be autonomous and create their own work-life balance. While most people spend more time at work then they do at home, a fun, social culture can be a huge draw for talented millennials.

#4. Recruit where millennials spend their time

It can be easy to simply put out a job opening to your network, but who are you missing out on by not using other digital resources like social media or job boards? Ask yourself: where do millennials spend most of their time? For most, job boards is the quick and easy answer. However, millennials use the internet to search for creative, innovative companies. Having an online presence is vital to hiring the top talent from the incoming generation.

#5. Create a flexible work environment

As mentioned above, work-life balance is pretty important to millenials. However, flexibility is the main factor to this balance. 75 percent of millennials say that companies should be flexible with their work hours as long as the work gets done. A rigid structure can deter top talent from joining your company.

#6. Filter out “slackers” with your interview process

You may have heard or believe that millennials are “slackers” when it comes to their jobs. In fact, millennials are hard working and motivated to do more with their time than most others. The caveat, however, is that they need to feel connected to their work. If they aren’t able to plug in their purpose, they will quickly disengage and move on with their lives. Here are some tips from Lucas Group on how to filter out the “slackers” you know exist out there with millenials:

  • Were you employed during high school and/or college?
  • Which accomplishment are you most proud of?
  • What’s the story leading up to your most memorable mistake?
  • What do you attribute your success to up to this point in time?
  • Who have you learned from the most in your professional career thus far?

Want to know some warning signs? Egocentric answers. The answers that focus on the candidates natural talent is a red flag that they may be a bad hire. You want to find those who have real world examples alongside real world results. The types of people who can show you the people, places, and things they’ve worked with, impacted, and utilized to meet their goals.

#7. Build self-paced learning opportunities into the job description and responsibilities

Continuous professional development is a priority to the millennial workforce. If they don’t see some path to get better while they work for you, they will find other opportunities. 81 percent of millennials say that they want self-directed, self-paced learning opportunities to advance their own careers. Make it clear what each role the candidate may be applying for will have opportunities for individual and team learning and working opportunities.

AFTEC: Your Worldwide Leader in Precast Concrete Wall Systems

As a manufacturer, you have any duties to fulfill. One of them is hiring new talent into the company to grow it. One way you can offer new jobs to new candidates is to become an AFTEC precast concrete wall system manufacturer. If you’re interested in selling a new product, hiring new talent, and impacting your customers in a positive way, contact AFTEC today to start the conversation.

How Are Precast Concrete Walls Made?

Are you managing a project that requires precast concrete walls? Concrete forming can be a complicated process. How do you hire someone you can trust, and get the results you need? It can be done quite easily, but you need to know what you’re looking for.

In this article, AFTEC is going to share a basic overview of how precast concrete walls are made so that you can better interview and find a concrete construction manufacturer to fit your needs. In the meantime, feel free to contact AFTEC for your precast wall products or your precast concrete wall forming systems.

What Are Precast Concrete Walls

Precast concrete is a product that’s cast in a mold or form, which is then cured in a controlled environment. In comparison, standard concrete is poured at the job site. Precast is poured and cured in a facility so that quality and outcome are controlled much more closely.

Once the concrete is cured, the panels are then shipped to the job site for installation. There is a difference between AFTEC and other manufacturers. Traditionally, wall panels are installed horizontally. At AFTEC, we’ve developed a vertical installation system that decreases installation time and increases efficiency. What’s more, when you install vertically, you can better secure the wall to caisson footings anchored in the ground, creating a stronger, more durable wall.

What Are Precast Concrete Walls

Precast concrete walls are simply concrete panels secured together in a wall formation. The panels are precast, cured, and shipped to the job site unlike other concrete products that are poured and cured on-site.

The beauty of precast concrete products like AFTEC walls is the ability to control quality and deliver a superior solution over anything else. What’s more, concrete walls have been shown to last up to 2,000 years, as seen throughout antiquity, and we’ve done nothing but improve the technology.

How Are Precast Concrete Walls Made

Now that we have the basics out of the way, let’s take a look at the precast concrete wall “making” process. The first step involves an engineer. The engineer sets the requirements for precast concrete wall to meet for its eventual erection. These requirements are what guide the drawings and design. Every precast concrete wall is engineered to specific requirements to ensure durability and safety of the product. Once the requirements are finalized, the project is then drawn (submittals), which eventually returns to the engineer for approval.

Once drawings are approved, the project then, typically, goes to the facility floor to be cast. The plans include a bill of materials, which outlines all the components and building materials that go into the product.

The floor manufacturers then take the drawings and begin casting the concrete walls. This process starts with prepping the rebar cage and the form. Once these are ready for concrete, the manufacturer mixes and pours the concrete into the form. Immediately after the concrete is poured in the form, it’s cured. This can include a variety of strategies to capture the heat generated from the hydration process.

The Single Biggest Benefit of Precast Concrete Wall Products

Ultimately, the factory forming, pouring, and curing of concrete wall products improves the durability and strength of the concrete. The product is able to properly cure and allows for full design strength to be reached.

The Inspection Process

Once the concrete is cured, the forms are stripped away from the product, and it’s inspected. The inspection process involves making sure the product matches the drawing requirements. They also inspect for potential defects. Inspection is completed, and the product is then marked for shipment to the indicated job site.

AFTEC: Worldwide Leader in Precast Concrete Wall Products and Systems

Do you believe precast concrete wall products are right for your project? It can be tough to determine if precast walls will fit your needs. That’s why at AFTEC, we recommend you give us a call.

We’re here to help you determine if precast concrete walls would be a great option for your project. Budget, requirements, and timelines all play a role in the success of your project. Let’s see if AFTEC’s product is able to fit within all of those parameters.

7 Famous Border Walls From Around the World

When it comes to precast concrete walls, you may need them to enclose a subdivision of homes, protect a warehouse, or improve security for an industrial power grid. What you probably don’t know is that walls have been used for millennia to keep people out (and keep people in). A wall is a simple solution to a complex problem. To show how complex the problems motivating walls in our world can be, AFTEC will show some of the most famous border walls from around the world and the reasons for those walls.

7 Famous Border Walls and the Conflicts That Motivated Their Building

To emphasize the importance of walls throughout history, we’ve gathered the seven most famous walls to review, as well as the conflicts that motivated their building. From an ancient Sumerian bulwark to the wall in Berlin, you’ll learn a bit of history and the importance of walls.

#1. The Berlin Wall

The world’s most recent and famous wall was erected in 1961. The Soviet-aligned East German government separated Germany with concrete partitions. The aim was to use this barrier to keep out enemies of the state and other fascists. In fact, the wall was used to keep East Germans from defecting to West Germany. The maze of 12-foot walls kept people out, as well as kept people in.

#2. The Constantinople Walls

As a defense tactic, the walls of Constantinople protected a flourishing civilization for more than a millennia. Upwards of 14 miles of barricades surrounding the Byzantine metropolis. Of these walls, the Theodosian walls were the most famous. They protected the civilization from military units and enemies advancing on the metropolis from the mainland. This wall included a moat, 27-foot outer wall, and a 40-foot internal wall that was 15-feet thick. What toppled the massive walls of Constantinople was the use of cannons by the Turks, effectively sieging cities and capturing Constantinople.

#3. The Great Wall of China

This wall is made of stone, wood, and earth. It meanders from the Gobi Desert to the North Korean Border for thousands of miles. In the 3rd BC, construction began beneath Emperor Qin Shi Huang. However, the more famous sections of the wall were erected between the 14th and 17th centuries as a defense for the Ming Dynasty to fend off the steppe nomads of the north. These popular portions stand more than 25-feet tall and were built using materials like brick, mortar, slaked lime, and sticky rice.

#4. Hadrian’s Wall

The Roman emperor Hadrian ordered that a stone wall be built to protect the region from “barbarians” to the north. A 73-mile rampart resulted, and it ran from west Solway Firth to the River Tyne. At its peak, the wall rose to 15-feet and was about 10-feet wide. Gates, guard towers, and barracks dotted the wall. 1,600-plus years of looting and deterioration has reduced the wall, but it still stands as a monument of history.

#5. Wall of Gorgan

It’s distinctive red colored bricks and serpentine shape through modern-day Iran prompted the Great Wall of Gorgan to be nicknamed “Red Snake.” Initially, it was thought that this wall was erected as a part of Alexander the Great’s reign, but later studies suggest that the wall was built by the Sasanian Persians around the 5th century AD. Once completed, it was boasted as the longest wall at about 121 miles, hosting more than 30 forts and 30,000-plus troops. A network of canals acted as a defensive moat and a water supply to the troops. Not much more is known about the wall, but it’s also said that the Persians used it to defend against advances from the Hephthalite Huns and other significant enemies in the north.

#6. The Walls of Athens

You may have seen movies about Athens. It’s a canon in antiquity as a source for inspiration and power. Athens was one of the most powerful cities in Greek history, but it had a significant weakness. The city was a little over four miles from the sea. To fix this problem, the Athenians built the Long Walls of Athens to connect the city to the sea. Once completed, these walls created a siege-proof channel so that Athens could resupply with little to no conflict from enemies or otherwise. The key to the wall was Athen’s vast navy, which protected the sea side of the walls. During the Peloponnesian War resulted in the Spartans defeating the Athens navy and dismantling the walls.

#7. The Sumerian’s Amorite Wall

As one of the world’s earliest recorded civilizations to build a wall, the Sumerians did so to keep out the Amorites during the 21st century BC. The “Amorite Wall” is believed to have stretched for more than 100 miles between the Euphrates and Tigris rivers in modern day Iraq. the ancient Sumerian rulers Shu-Sin and Shulgi’s successor eventually conceded defeat to the Amorites and the neighboring Elamites when they discovered that they could simply walk around the wall. Portions of the wall still stand today.

AFTEC: Worldwide Leader in Precast Concrete Wall Systems

Whether you need a wall for a subdivision or an industrial power complex, AFTEC is here to help. We offer precast concrete wall systems that are more efficient, easier to erect, and durable to last for decades. What’s more, we offer a variety of aesthetic options that can meet your needs. Are you ready to discuss your wall project and mark your place in history with your wall? Get a quote from AFTEC today!

Manufacturers: Are You Looking for a Precast Concrete Wall System?

As a worldwide leader in precast concrete wall systems, AFTEC is here to help you get your system up and running as soon as possible. We assist manufacturers in serving the residential, commercial, industrial, community, and public works sectors with precast concrete walls. Our wall systems offer an innovative, visual structural design that reduces installation time and improves installation efficiency.

What’s Different With StoneTree® Precast Concrete Wall System?

In 1999, the first StoneTree® precast concrete wall system was developed. The unique part of this system is that it’s vertical, not horizontal. A majority of precast wall systems in the industry offer horizontal solutions. A vertical solution improves efficiency and increases productivity.

Why Choose StoneTree® for Your Concrete Forming Project

The StoneTree® decorative precast concrete wall system is the superior choice to any other wall system in that it offers the following benefits:

  • Potential for creative design — The variety of decorative options allows for a unique aesthetic for every project.
  • Stain for natural appearance — You can take the natural aesthetics offered to the next level and stain your StoneTree® wall for added aesthetic.
  • Requires little maintenance — For most, an annual cleaning and inspection is enough to keep your wall maintained and functioning properly.
  • Add a distinctive look — with creative design and staining opportunities, the wall system can add a distinct look to your concrete forming project.
  • Durable for decades — Precast concrete walls made from the StoneTree® system are durable for decades and offers reliability unmatched in the industry.
  • Outlast other materials — When you think of stone, brick, stucco, and more, you probably think of long-lasting materials. Precast concrete walls last longer.

Integrated Panel and Wall System

When you choose StoneTree® as your precast concrete wall system, you get more than just another concrete product. The integrated panel and wall system offers you the ability to:

  • Increase installation time due to ease of use and self-aligning walls
  • Improve product strength with secure caisson footing and wall connections
  • Boost installation safety without using bracing or grouting
  • Engineer the walls to meet a variety of needs and standards

 

 

Become a StoneTree® Precast Concrete Wall Manufacturer

If you’re looking for a business opportunity, you need not look any further. Not only will you be providing a worldwide leading product to your customers, and you will be able to enjoy the various benefits of improved installation efficiencies and production. You can purchase a license in conjunction with the equipment and get started making a difference in your community, city, region, or state today!

AFTEC: Your Worldwide Leader in Precast Concrete Forming Systems

There’s more to becoming a precast concrete wall manufacturer than you might think. Not only do you gain the opportunity to help customers in your area, but you also gain the ability to work with a worldwide leader in the industry. The benefits of working with AFTEC are numerous, and we’re excited to hear about your interest in becoming a manufacturer. Are you ready to start the conversation? Give us a call or contact us through our website and let’s connect.

Why Choose Precast Concrete Walls for Your Project

Owners and architects usually have to choose two out of three options when deciding on a precast concrete wall system to use for their project. Those options? Installation speed, aesthetics, and cost. A wall project comes down to these three things, but why not have all three? AFTEC offers the ultimate solution in precast concrete wall systems.

In this article, AFTEC will share why our product is the best choice for your project. Precast concrete walls make all three of the options available, so you get only the best in the industry. Don’t believe us? Look around at the residential, commercial, and industrial industries. Each one has a need and use for precast concrete walls.

Precast Concrete Wall Benefits

When it comes to the benefits of precast concrete walls, most owners or architects are limited in their options. AFTEC offers many options in look and function. Whether you’re surrounding a residential area or installing a commercial highway wall, we can help.

#1. Aesthetically Versatile

Precast concrete walls by AFTEC offer a variety of looks and styles. For most, the block, brick, stone, and stucco aesthetics work great for their projects. What’s more, you can apply these styles to both sides of the wall system, not just one like most the industry allows.

#2. Superior Durability and Strength

As your concrete wall ages, it actually becomes more durable. The concrete hardens and offers a denser product. The caisson footings for your precast concrete wall also provide an added layer of support. Precast concrete walls will last for years to come.

#3. Excellent Protection

If you have a facility or unit that needs protection, a precast concrete wall is a great start to enclosing the area. Vehicles and projectiles will be deterred from the area, as well as forced to enter through designated areas. What’s more, you can install electronic security features to enhance the wall even more. Finally, precast concrete walls have been impact-tested for hurricanes and tornadoes.

#4. Ease of Installation

Want to have a speedy installation process compared to other wall materials? AFTEC’s precast concrete wall system is super efficient and offers a decreased installation time. This helps you save money by completing the project sooner, as well as make more by completing more jobs in less time.

#5. Consistent High-Quality

Precast concrete walls are produced in a controlled environment and then shipped to the job site. This means that the high quality of the concrete is consistent. Other materials tend to be affected by temperature, curing conditions, craftsmanship, and material quality. The consistent nature of precast concrete walls makes it the best option for your project, not being affected by these conditional factors.

AFTEC: Worldwide Leader in Precast Concrete Wall Systems

Unlike other materials, AFTEC precast concrete walls are strong, durable, and aesthetically pleasing. You do not have to choose two of the three benefits with concrete walls. You can enjoy them all. What’s more, AFTEC will take care of all your industrial, commercial, or residential precast concrete wall needs. Contact us today for a quote.